SCZ5.0T Fuel Saver for Boiler Combustion Supporting Machine
1.Introduction：
Shichun's developed boiler hydrogen combustion-supporting machine is a high-efficiency and energy-saving device for composite combustion in chain grate boilers. It stands as China's top application configuration system, organically integrating two distinct combustion methods in chain boilers: local coal combustion and hydrogen combustion. The core of the boiler's hydrogen combustion system is the hydrogen generator, which employs high-voltage inverter DC pulse technology. This technology overcomes the technical hurdles of low efficiency and high power consumption in traditional water electrolysis for hydrogen production. With a special electrolyte, its electrolysis efficiency can reach over 95%.
2.Working principle：
Hydrogen Supply
High - pressure hydrogen is first stored in a storage unit (e.g., hydrogen cylinder or storage tank). It is then depressurized to the working pressure range (0.1–0.5 MPa) by a pressure - regulating valve. The flow rate is precisely controlled through a flowmeter before the hydrogen is delivered to the burner.
Mixed Combustion
In the burner, hydrogen is mixed with combustion air or oxygen. The mixture is then ignited by an ignition system, producing a high - temperature flame that efficiently heats the boiler's heating surface.
Intelligent Control
The control system continuously monitors key combustion parameters-such as temperature, pressure, and flow rate-in real time. Based on these readings, it dynamically adjusts the air - fuel ratio to optimize combustion efficiency and ensure optimum performance.
3.Application：
Industrial Scenarios
Applied in chemical, metallurgical, food, papermaking, and other industries, it meets the requirements for high-temperature heating and environmental protection. Examples include heating chemical reactors and metal rolling furnaces to enhance efficiency and reduce emissions.
Commercial and Residential Settings
In commercial and residential contexts (e.g., central heating systems, hotels, data centers), it facilitates low-carbon transition-for instance, upgrading conventional boiler heating and providing stable heat sources to data centers.
Special Scenarios
Special applications include hydrogen-powered ships, coal-fired power plants undergoing hydrogen co-firing, and aviation deicing, addressing the needs for mobile heating and transitional technologies.
4.Advantages：
Energy Saving and Efficiency：
High calorific value, rapid combustion, achieving 5–15% energy savings, and enhanced thermal efficiency.
Environmental Protection and Emission Reduction：
Zero-carbon combustion, with NOₓ emissions reduced by 30–60%, aligning with the "double carbon" goals.
Operational Safety：
Hydrogen concentration monitoring and explosion prevention measures, equipped with leakage detection systems, emergency shut-off devices, and other safety equipment.
Economic Benefits：
Reduction in fuel and maintenance costs, eligible for policy subsidies.
Process Improvement：
Stable combustion, reduced coking and corrosion, and extended equipment service life.
5.Parameter：
|
Name: |
Combustion Supporting Machine |
|
Model NO.: |
SCZ 5.0T |
|
Input Voltage： |
380V Three Phase |
|
Working Current (A)： |
200 |
|
Working Gas Pressure (Mpa)： |
0.05-0.2 |
|
Relative Humidity (%)： |
90＞ |
|
Rated Gas Production (L/h)： |
5000 ±10% |
|
Water Consumption： |
2.75 |
| Power Consumption ： | 10 |
|
Water Feed： |
Automatic/Manual |
|
Cooling Mode： |
Air Cooling |
|
The Insulation Level: |
F |
|
Power Supply Protection Grade: |
IP21S |
|
Working Medium: |
Filtered water or deionized water or soft water |
|
Working Method: |
Continuous |
|
Enviroment Temperature (℃): |
0~40 |
|
Machine size: |
1435*810*1640mm
|
|
Net Weight: |
670KGS |
|
Package Size： |
1490*870*1790mm
|
|
Package Gross Weight： |
750KGS |
6.Our Company：
Headquartered in the People's Republic of China, ShiChun New Energy emerges as a leading and highly respected manufacturer within the vanguard of the hydrogen energy industry. Our specialization lies in comprehensively overseeing the entire lifecycle of hydrogen energy generators, which encompasses a meticulous process starting from in - depth research and development, progressing through state - of - the - art production methodologies, and culminating in worldwide sales.
Over the past decade, we have maintained an unwavering commitment to technological innovation. As a result, our core product portfolio has undergone a significant evolution to effectively address the diverse and sophisticated requirements of contemporary industries. Our product offerings have expanded well beyond the scope of traditional applications, incorporating a range of cutting - edge solutions. These include advanced vehicle carbon cleaning systems, which are designed to enhance vehicle performance and reduce emissions; intelligent boiler combustion enhancement modules that optimize boiler efficiency and minimize environmental impact; high - precision welding equipment that ensures superior quality in metal joining processes; and automated cutting - sealing integrated machines that streamline manufacturing operations.
These products play indispensable roles across a wide spectrum of sectors. In the automotive maintenance field, they contribute to the improvement of vehicle reliability and fuel efficiency. In industrial manufacturing, they enhance production efficiency and product quality. In the realm of environmental protection, they help in reducing pollution and promoting sustainable development. And in energy infrastructure, they support the stable and efficient operation of power generation and distribution systems.
7.Certification:
8.Packing &Paying Terms:
9.Q&A:
Q: Do you accept customization?
A: Yes, we offer customized products tailored to clients' specific requirements. We also provide OEM (Original Equipment Manufacturer) and ODM (Original Design Manufacturer) services.
Q: What certifications do you hold?
A: We are certified with CE, ROHS, FCC, and ISO 9001 standards.
Q: Do your products come with a warranty?
A: Yes, all products come with a one-year warranty and lifetime technical support.
Q: What Is A Hydrogen - Assisted Combustion System For Boilers?
A: It's a system that introduces hydrogen (H₂) as an auxiliary gas into boilers to enhance combustion efficiency. By mixing hydrogen with air or oxygen, it improves heat release, reduces primary gas consumption, and lowers emissions.
Q: How Does It Differ From Traditional Boiler Combustion?
A:
Fuel efficiency: Hydrogen's high calorific value (142 MJ/kg, 2.7x natural gas) and fast flame speed (4.8 m/s) increase combustion efficiency by 5–15%.
Emissions: It burns cleanly with only water vapor as a byproduct, reducing CO₂ to near - zero and NOₓ by 30–60%.
Flexibility: Can partly replace coal, gas, or oil, adapting to energy transition goals.
Q: Is It Safe To Use Hydrogen In Boilers?
A: Yes, when well - designed:
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