SCH3000 HHO Flame Quartz Glass Tube Sealing Machine
1.Introduction：
The hydrogen - oxygen welding machine employs water as its medium. Through the process of electrolysis, which is initiated by applying an electric current, water undergoes electrochemical decomposition to produce hydrogen and oxygen. Hydrogen serves as the fuel, while oxygen acts as the combustion - supporting agent. The hydrogen - oxygen mixture is then ignited by a specialized hydrogen - oxygen flame gun, generating a hydrogen - oxygen flame that is utilized for welding operations.
2.Components :
- Electrolytic Cell: The machine's core, containing an electrolyte solution. Electrodes decompose water into hydrogen and oxygen via electrolysis under direct - current supply.
- Power Supply System: Supplies stable direct current to the electrolytic cell for smooth electrolysis. It features over - current and over - voltage protection for equipment safety.
- Gas Separation and Purification Unit: Separates and purifies the mixed hydrogen and oxygen from electrolysis, removing moisture and electrolyte particles to obtain pure gases.
- Gas Storage and Conveyance System: Consisting of tanks and pipelines, it temporarily stores and transports purified gases to the welding torch. Some models have flow control for precise regulation.
- Welding Torch: Also called the hydrogen - oxygen flame torch, it mixes and ignites gases to generate a high - temperature welding flame, designed for diverse welding needs.
- Control System: Monitors and regulates the machine's operation, including cell voltage, current, gas flow, and pressure. It enables automation functions like start - up, shutdown, and fault alarms for user convenience.
- Enclosure and Frame: Protects internal components, supports the structure, and allows for easy mobility and installation. Usually made of metal or high - strength plastic, it offers good insulation and protection.
3.Working Principle：
The hydrogen - oxygen welding machine uses water (HHO) as raw material. Electrolysis decomposes water into oxygen and hydrogen, with hydrogen as fuel and oxygen as the combustion - supporting agent. Igniting the two gases forms a hydrogen - oxygen flame, turning water into fire. It's a clean, renewable energy source replacing acetylene, propane, and LPG.
This welding method meets enameled wire welding standards well, ensuring no false soldering, a small heat - affected zone, and minimal resistance deviation. It only consumes water and electricity. The equipment is lightweight, easy to move, install, and maintain, needing no dedicated space. It offers long - term benefits at low cost.
4.Working Principle：
The hydrogen - oxygen welding machine utilizes water, specifically water molecules (HHO), as its raw material. Through the process of electrolysis, water is decomposed into oxygen and hydrogen. Hydrogen serves as the combustible fuel, while oxygen acts as the combustion - supporting agent. When these two gases are ignited, a hydrogen - oxygen flame is formed. In simple terms, this technology transforms water into fire. It represents a clean and renewable energy source that can replace existing combustible gases such as acetylene, propane, and liquefied petroleum gas.
This welding method is highly compliant with the standards for enameled wire welding. It ensures that solder joints are free from false soldering, has a small heat - affected zone, and results in minimal resistance deviation. The energy - consuming media are merely water and electricity. The equipment itself is lightweight, facilitating easy relocation. Its installation and maintenance are straightforward, requiring no dedicated space. This offers long - term benefits at a remarkably low cost.
5.Application：
Water Injection Sealing (Amphibious wire drawing and potting) Standards require that the seal be tight and airtight, and the top end should be smooth and smooth, without boring head, pointed head, bubble head, boring head, and coke head. The most critical process condition is the flame of the seal. Traditional carbon-containing fuel gas (gasoline atomizing gas, acetylene gas, coal gas, liquefied petroleum gas, natural gas) generates solid particles after burning and has the opportunity to directly contact the drugs in the bottle, eventually causing the drug to be contaminated; after the gas is supplied with oxygen, the pressure changes. The unstable factors such as the influence of impurities, lead to flame instability, resulting in seal defects and low pass rate. In other words, gas facilities are the means of injection production, and they are also important pollution factors that directly affect the GMP certification of enterprises.
Hydrogen-oxygen-fueled Ampoule (water injection) wire drawing and sealing machine has the advantages of non-toxic, non-corrosive, non-polluting, non-solid combustion particles, etc., which can not only ensure that the drug is clean and free from contamination, but also that the seal can be avoided. Stomata, bubble head, focus head. The statistics of mass production practices have significantly improved the qualification rate of drawing and sealing compared with conventional gas.
6.Advantage：
(1)Clean and environmentally friendly
Hydrogen-oxygen combustion generates clean water, no pollution, no odor, no carbides, no toxic and hazardous substances, keeping the production environment clean, and avoiding harmful substances such as COx, SOx, and other harmful substances generated by conventional gas combustion. Contamination of the environment and pharmaceuticals meet the certification requirements of the GMP standard for the filling of ampoules (water injections).
(2) Efficientx
The self-produced high-energy gas is ready for use, eliminating the need for conventional gas storage, transportation, and handling procedures, and the qualified rate of sealing is more than 98%. The sealing is strong and smooth, and the presence of poor gas in the ampoule (water injection) after sealing is improved. The phenomenon improves production efficiency.
(3)Professional
Multiple safety design seal fire plate and fire mouth, flame stability, drawing does not temper, seal quality and stability.
(4)Economy
The use process only consumes pure water and electric energy, which saves special expenses such as gas-building stations and stored gas. Hydrogen-oxygen combustion has a high calorific value and can save costs. Applications can be recovered within one year of the pharmaceutical industry.
(5) Security
The equipment produces gas in real time. The equipment itself does not contain iC gas, so there will be no gas safety hazard. Hydrogen and oxygen output is equipped with a safety water seal anti-tempering device to solve the harm caused by tempering in the process of hydrogen and oxygen combustion.
(6)Convenient
The machine is small, light weight, small footprint, easy to move. Hydrogen-oxygen transfer requires only one pipe, no additional oxygen pipe is required, and the inner wall of the pipe can be kept clean, which is more in line with GMP requirements. When you use it, just press the start switch to work automatically.
7.Parameter：
|
Name: |
Hydrogen - oxygen welding machine |
|
Model NO.: |
SCH3000 |
|
Input Voltage： |
380V 三相 |
|
Working current (A) |
200 |
|
Working Gas Pressure (Mpa)： |
0.05-0.2 |
|
Relative Humidity (%)： |
90＞ |
|
Rated Gas Production (L/h)： |
3000 ±10% |
|
Water Consumption： |
1.65 |
| Power Consumption ： | 10 |
|
Water Feed： |
Manual/Automatic |
|
Cooling Mode： |
Air Cooling |
|
The Insulation Level: |
F |
|
Power Supply Protection Grade: |
IP21S |
|
Working Medium: |
Purified water or distilled water |
|
Working Method: |
Continuous |
|
Enviroment Temperature (℃): |
0~40 |
8.Our Company：
Shichun Hydrogen Energy is a high - tech enterprise at the forefront of innovation, leveraging cutting - edge hydrogen energy technologies characterized by zero pollution, low energy consumption, and high reduction efficiency as its core competencies. Specializing in the research, development, manufacturing, and sales of a diverse range of products, the company's portfolio encompasses hydrogen energy equipment, environmental protection systems, laser equipment, welding and cutting machinery, motor vehicle maintenance devices, inverters, and hydrogen - oxygen ventilators.
The advanced equipment developed by Shichun Hydrogen Energy finds extensive applications across multiple industries. In the energy sector, it is utilized for boiler combustion optimization and energy - saving environmental protection initiatives. In the automotive industry, it contributes to enhancing vehicle power performance. The equipment also plays a crucial role in waste incineration processes, steel cutting and welding operations, pharmaceutical product sealing, and the development of hydrogen - powered vehicles, demonstrating its versatility and significance in driving sustainable technological advancements.
9.Q&A:
Q: What are your main products?
A: Professional Manufacturer of HHO carbon cleaning machine, HHO boiler combustion supporting machine, HHO power device, HHO Welding Machine and HHO Cutting Machine.
Q: What is your terms of delivery?
A: EXW, FOB, CIF, FCA, etc.
Q: What's the MOQ for your production?
A: 1 set.
Q: What is an Oxyhydrogen HHO Generator Welder?
A:An Oxyhydrogen HHO Generator Welder is a specialized welding device that uses water as the primary raw material. Through an electrolysis process powered by electricity, it splits water molecules into hydrogen (H₂) and oxygen (O₂) gases. The hydrogen serves as the fuel, while the oxygen acts as the combustion - supporting agent. Once generated, the hydrogen - oxygen mixture is ignited by a dedicated torch, producing a high - temperature flame used for welding various materials.
Q: What safety features does it have?
Common safety features include anti - flashback devices that prevent the flame from traveling back into the gas supply lines, over - pressure sensors that automatically shut off the generator if the internal pressure exceeds safe levels, and water - level sensors that alert users when the water in the electrolysis chamber is too low to ensure proper operation and safety.
Q: Is your machine safe to use?
A: Our machine has 12 safety devices.
Q:Is it difficult to operate?
A:No, most Oxyhydrogen HHO Generator Welders are designed with user - friendly interfaces. They typically come with intuitive controls that make it easy for both novice and experienced welders to adjust settings such as gas flow and flame intensity. With a short training session, users can quickly learn to operate the equipment safely and efficiently.
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