HHO Lab Ampoule Sealing Machine
1.Introduction：
The hydrogen - oxygen welding machine employs water as its medium. Through the process of electrolysis, which is initiated by applying an electric current, water undergoes electrochemical decomposition to produce hydrogen and oxygen. Hydrogen serves as the fuel, while oxygen acts as the combustion - supporting agent. The hydrogen - oxygen mixture is then ignited by a specialized hydrogen - oxygen flame gun, generating a hydrogen - oxygen flame that is utilized for welding operations.
The advantages of using oxy-hydrogen in liquid
injection drugs sealing (Ampoule filling and drawing-sealing)
Clean and protect the environment:
After combustion, the oxy-hydrogen return to be water, which is clean and free from contamination, odorless, no beginning composition, and without any toxic substances. It keeps environment clean and prevent human, environment and drug from the harms of COx, SOx generated by common fuel gas. And it satisfies GMP requirements on ampoule filling and drawing-sealing.
High efficiency:
The self-produced high energy gas is freshly made for immediate use so it can get rid of processes like storage, transportation, etc.,which traditional gas need. The qualified sealing rate is more than 98%, and the sealing is strong, smooth. It has improved the bad phenomenon of undesirable air in ampoule and upgraded the production efficiency.
Professional:
Multi-safety protection for sealing flame plate and flame nozzle, steady flame, no flame back on drawing, stable sealing quality. Economical:
It consumes pure water and electric, so the expenses of establishing gas station and storage are saved. The oxy-hydrogen combustion has high caloric value. The investment in equipment can be drawn back within 1 year after being applied in pharmaceutical industry.
Safe:
The gas is freshly produced for immediate use so no gas is stored inside the equipment., therefore there is no potential safety hazard. The oxy-hydrogen outlet has water safety seal to prevent damages made by burn-back.
Convenient:
The machine is small and light, space-saving and portable to use. The oxy-hydrogen is conveyed by 1 pipe and no need of extra oxygen pipe. The pipe inner surface is clean so this more in line with the GMP requirements. When it can start to work only by pushing the start button.
2.Components :
- Electrolytic Cell: The machine's core, containing an electrolyte solution. Electrodes decompose water into hydrogen and oxygen via electrolysis under direct - current supply.
- Power Supply System: Supplies stable direct current to the electrolytic cell for smooth electrolysis. It features over - current and over - voltage protection for equipment safety.
- Gas Separation and Purification Unit: Separates and purifies the mixed hydrogen and oxygen from electrolysis, removing moisture and electrolyte particles to obtain pure gases.
- Gas Storage and Conveyance System: Consisting of tanks and pipelines, it temporarily stores and transports purified gases to the welding torch. Some models have flow control for precise regulation.
- Welding Torch: Also called the hydrogen - oxygen flame torch, it mixes and ignites gases to generate a high - temperature welding flame, designed for diverse welding needs.
- Control System: Monitors and regulates the machine's operation, including cell voltage, current, gas flow, and pressure. It enables automation functions like start - up, shutdown, and fault alarms for user convenience.
- Enclosure and Frame: Protects internal components, supports the structure, and allows for easy mobility and installation. Usually made of metal or high - strength plastic, it offers good insulation and protection.
3.Hydrogen and oxygen welding machine maintenance matters:
1. Regularly purge the dust with compressed air, and wipe the parts inside the machine with a dry rag to keep it clean.
2. Pay attention to adding water in a timely manner and do not dry it. Before adding water, turn off the machine, shut down the machine, and release the remaining air.
3. When the machine is not used for more than 10 minutes, it should be turned off, turned off, and let off the remaining air.
4. When the electrolyte becomes dirty, the electrolytic cell should be cleaned in time, and the liquid is mixed again in a weight ratio of 1:4 (ie, 1 part of potassium hydroxide, 4 parts of water).
5. For other precautions, refer to the manufacturer's instruction manual.
4.Working Principle：
The hydrogen - oxygen welding machine utilizes water, specifically water molecules (HHO), as its raw material. Through the process of electrolysis, water is decomposed into oxygen and hydrogen. Hydrogen serves as the combustible fuel, while oxygen acts as the combustion - supporting agent. When these two gases are ignited, a hydrogen - oxygen flame is formed. In simple terms, this technology transforms water into fire. It represents a clean and renewable energy source that can replace existing combustible gases such as acetylene, propane, and liquefied petroleum gas.
This welding method is highly compliant with the standards for enameled wire welding. It ensures that solder joints are free from false soldering, has a small heat - affected zone, and results in minimal resistance deviation. The energy - consuming media are merely water and electricity. The equipment itself is lightweight, facilitating easy relocation. Its installation and maintenance are straightforward, requiring no dedicated space. This offers long - term benefits at a remarkably low cost.
5.Application：
Water Injection Sealing (Amphibious wire drawing and potting) Standards require that the seal be tight and airtight, and the top end should be smooth and smooth, without boring head, pointed head, bubble head, boring head, and coke head. The most critical process condition is the flame of the seal. Traditional carbon-containing fuel gas (gasoline atomizing gas, acetylene gas, coal gas, liquefied petroleum gas, natural gas) generates solid particles after burning and has the opportunity to directly contact the drugs in the bottle, eventually causing the drug to be contaminated; after the gas is supplied with oxygen, the pressure changes. The unstable factors such as the influence of impurities, lead to flame instability, resulting in seal defects and low pass rate. In other words, gas facilities are the means of injection production, and they are also important pollution factors that directly affect the GMP certification of enterprises.
Hydrogen-oxygen-fueled Ampoule (water injection) wire drawing and sealing machine has the advantages of non-toxic, non-corrosive, non-polluting, non-solid combustion particles, etc., which can not only ensure that the drug is clean and free from contamination, but also that the seal can be avoided. Stomata, bubble head, focus head. The statistics of mass production practices have significantly improved the qualification rate of drawing and sealing compared with conventional gas.
6.Advantage：
1. Save 50% energy compared to traditional gas using hydrogen and oxygen.
2. Hydrogen and oxygen are ready for use, no gas storage, safer than gas cylinders.
3. The traditional gas sealing will produce carbides, sulfide hydrogen and other harmful gases, no pollution, no emission of oxygen combustion process, will not cause pollution to drugs, and ensure the quality of drugs.
7.Parameter：
|
Name: |
Hydrogen - oxygen welding machine |
|
Model NO.: |
SCH3000 |
|
Input Voltage： |
380V 三相 |
|
Working current (A) |
200 |
|
Working Gas Pressure (Mpa)： |
0.05-0.2 |
|
Relative Humidity (%)： |
90＞ |
|
Rated Gas Production (L/h)： |
3000 ±10% |
|
Water Consumption： |
1.65 |
| Power Consumption ： | 10 |
|
Water Feed： |
Manual/Automatic |
|
Cooling Mode： |
Air Cooling |
|
The Insulation Level: |
F |
|
Power Supply Protection Grade: |
IP21S |
|
Working Medium: |
Purified water or distilled water |
|
Working Method: |
Continuous |
|
Enviroment Temperature (℃): |
0~40 |
8.Our Company：
Shichun Hydrogen Energy is a high - tech enterprise at the forefront of innovation, leveraging cutting - edge hydrogen energy technologies characterized by zero pollution, low energy consumption, and high reduction efficiency as its core competencies. Specializing in the research, development, manufacturing, and sales of a diverse range of products, the company's portfolio encompasses hydrogen energy equipment, environmental protection systems, laser equipment, welding and cutting machinery, motor vehicle maintenance devices, inverters, and hydrogen - oxygen ventilators.
The advanced equipment developed by Shichun Hydrogen Energy finds extensive applications across multiple industries. In the energy sector, it is utilized for boiler combustion optimization and energy - saving environmental protection initiatives. In the automotive industry, it contributes to enhancing vehicle power performance. The equipment also plays a crucial role in waste incineration processes, steel cutting and welding operations, pharmaceutical product sealing, and the development of hydrogen - powered vehicles, demonstrating its versatility and significance in driving sustainable technological advancements.
9.Q&A:
Q: What materials can be welded with an Oxyhydrogen HHO Generator Welder?
A:It can be used to weld a wide variety of materials, including different types of metals such as copper, aluminum, stainless steel, and precious metals like gold and silver. Additionally, it is effective for welding enameled wires without the need to remove the enamel coating beforehand.
Q: Is it difficult to operate?
A:No, most Oxyhydrogen HHO Generator Welders are designed with user - friendly interfaces. They typically come with intuitive controls that make it easy for both novice and experienced welders to adjust settings such as gas flow and flame intensity. With a short training session, users can quickly learn to operate the equipment safely and efficiently.
Q: How does it compare to traditional welding methods in terms of energy consumption?
A:Oxyhydrogen HHO Generator Welders are generally more energy - efficient. Traditional welding methods that rely on gas cylinders often have energy losses during gas production, transportation, and storage. In contrast, the electrolysis process of the HHO generator directly converts electrical energy into usable gases, minimizing overall energy waste.
Q:Does it require a lot of maintenance?
A:Maintenance requirements are relatively low. Regularly checking the water level in the electrolysis chamber, ensuring the electrodes are clean and in good condition, and inspecting hoses and connections for any signs of wear or leaks are the main maintenance tasks. With proper care, the equipment can have a long service life.
Q: Can it be used for large - scale industrial welding?
A:Yes, there are industrial - grade Oxyhydrogen HHO Generator Welders available. These models have higher gas production capacities and are designed for continuous operation, making them suitable for large - scale manufacturing processes in industries such as automotive, aerospace, and metal fabrication.
Q:What safety features does it have?
A:Common safety features include anti - flashback devices that prevent the flame from traveling back into the gas supply lines, over - pressure sensors that automatically shut off the generator if the internal pressure exceeds safe levels, and water - level sensors that alert users when the water in the electrolysis chamber is too low to ensure proper operation and safety.
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