SCH2000 HHO Flame Jewelry Welding Machine
1.Introduction：
The hydrogen - oxygen welding machine employs water as its medium. Through the process of electrolysis, which is initiated by applying an electric current, water undergoes electrochemical decomposition to produce hydrogen and oxygen. Hydrogen serves as the fuel, while oxygen acts as the combustion - supporting agent. The hydrogen - oxygen mixture is then ignited by a specialized hydrogen - oxygen flame gun, generating a hydrogen - oxygen flame that is utilized for welding operations.
2.Components :
- Electrolytic Cell: The machine's core, containing an electrolyte solution. Electrodes decompose water into hydrogen and oxygen via electrolysis under direct - current supply.
- Power Supply System: Supplies stable direct current to the electrolytic cell for smooth electrolysis. It features over - current and over - voltage protection for equipment safety.
- Gas Separation and Purification Unit: Separates and purifies the mixed hydrogen and oxygen from electrolysis, removing moisture and electrolyte particles to obtain pure gases.
- Gas Storage and Conveyance System: Consisting of tanks and pipelines, it temporarily stores and transports purified gases to the welding torch. Some models have flow control for precise regulation.
- Welding Torch: Also called the hydrogen - oxygen flame torch, it mixes and ignites gases to generate a high - temperature welding flame, designed for diverse welding needs.
- Control System: Monitors and regulates the machine's operation, including cell voltage, current, gas flow, and pressure. It enables automation functions like start - up, shutdown, and fault alarms for user convenience.
- Enclosure and Frame: Protects internal components, supports the structure, and allows for easy mobility and installation. Usually made of metal or high - strength plastic, it offers good insulation and protection.
3.Working Principle：
The hydrogen - oxygen welding machine uses water (HHO) as raw material. Electrolysis decomposes water into oxygen and hydrogen, with hydrogen as fuel and oxygen as the combustion - supporting agent. Igniting the two gases forms a hydrogen - oxygen flame, turning water into fire. It's a clean, renewable energy source replacing acetylene, propane, and LPG.
This welding method meets enameled wire welding standards well, ensuring no false soldering, a small heat - affected zone, and minimal resistance deviation. It only consumes water and electricity. The equipment is lightweight, easy to move, install, and maintain, needing no dedicated space. It offers long - term benefits at low cost.
4.Product Comparison：
Hydrogen - Oxygen Flame Welding：
Enamel - friendly: No need to remove enamel coating, boosting production efficiency.
Safe gas supply: On - demand, low - pressure gas generation; no storage required.
Eco - friendly: Runs on water, with water as the only byproduct, making it recyclable.
Versatile: Suits various enameled wire diameters; industrial models offer continuous operation.
Spot Welding：
Inefficient process: Demands enamel removal, increasing workload.
Quality issues: Prone to false soldering when welding multiple wires.
Polluting: Produces black smoke, harming the environment.
Slow: Low welding speed results in poor productivity.
Oxygen - Acetylene Welding：
High risks: Cylinders pose explosion and poisoning threats.
Toxic emissions: Releases sulfides and carbides, endangering health.
Costly: Expensive acetylene drives up welding costs.
Space - consuming: Requires dedicated storage for gas cylinders.
5.Application：
Carbon Steel Flame Cutting Application
In metalworking, flame cutting efficiently processes carbon steel. Oxy - fuel flames heat the steel to ignition, triggering oxidation that melts and blows away the material. Ideal for construction (e.g., cutting beams and rebar), it offers speed, accuracy, and cost - effectiveness for shaping structural components.
Continuous Casting Flame Cutting Application
In steel production, flame cutting trims semi - finished products from continuous casting (billets, blooms, slabs) into set lengths. High - speed cutting machines with precision controls match production demands, reducing waste and ensuring downstream processing efficiency. The flame easily penetrates thick cross - sections.
Machine Manufacturing Cutting Applications
Machine manufacturing uses flame cutting for diverse materials like carbon steel, stainless steel, and alloys. It cuts large plates for heavy machinery frames (e.g., excavators) and performs rough cuts for precision parts, streamlining production. Automated systems integrate it into mass - production lines for consistent results.
Board Cutting Application
For metal "boards" (plates), flame cutting is practical. In furniture and cabinetry, it cuts metal sheets for doors and panels. In construction, it trims metal roofing and siding for a precise fit. It's a cost - efficient option for large - scale projects when precision aligns with its capabilities.
6.Advantage：
Cost - Effective: Oxyhydrogen generators offer substantial savings, reducing costs by 60% compared to acetylene and 40% compared to propane. Their fuel source, consisting solely of water and minimal electricity, provides long - term economic benefits.
Precision Welding: With a concentrated flame, these generators enable precise welding, making them ideal for precious metals like jewelry. This precision minimizes metal loss during the welding process.
Rapid Welding: Boasting a high - calorific value of 34,000 Kcal/kg and a flame temperature reaching 2800°C, oxyhydrogen flames can melt weld spots within one second, significantly enhancing welding efficiency.
Clean Combustion: The oxyhydrogen flame produces no carbides, ensuring post - welding surfaces remain free of black spots. This clean combustion also preserves the workpiece's rigidity and flexibility, maintaining the aesthetic appeal of jewelry.
Safe and Convenient: Operating without gas cylinders, oxyhydrogen generators produce gas on - demand, eliminating explosion risks. Automatic on/off functions based on gas pressure, adjustable gas output, and straightforward operation enhance user safety and convenience.
Environmentally Friendly: Using only water and electricity as fuel, oxyhydrogen generators emit steam as the sole by - product, posing no harm to the environment or jewelry welding operators.
7.Parameter：
|
Name: |
Hydrogen - oxygen welding machine |
|
Model NO.: |
SCH2000 |
|
Input Voltage： |
220V/110V |
|
Working current (A) |
160 |
|
Working Gas Pressure (Mpa)： |
0.05-0.2 |
|
Relative Humidity (%)： |
90＞ |
|
Rated Gas Production (L/h)： |
2000 ±10% |
|
Water Consumption： |
1.1 |
| Power Consumption ： | 7 |
|
Water Feed： |
Manual/Automatic |
|
Cooling Mode： |
Air Cooling |
|
The Insulation Level: |
F |
|
Power Supply Protection Grade: |
IP21S |
|
Working Medium: |
Purified water or distilled water |
|
Working Method: |
Continuous |
|
Enviroment Temperature (℃): |
0~40 |
8.Our Company：
Shichun Hydrogen Energy is a high - tech enterprise at the forefront of innovation, leveraging cutting - edge hydrogen energy technologies characterized by zero pollution, low energy consumption, and high reduction efficiency as its core competencies. Specializing in the research, development, manufacturing, and sales of a diverse range of products, the company's portfolio encompasses hydrogen energy equipment, environmental protection systems, laser equipment, welding and cutting machinery, motor vehicle maintenance devices, inverters, and hydrogen - oxygen ventilators.
The advanced equipment developed by Shichun Hydrogen Energy finds extensive applications across multiple industries. In the energy sector, it is utilized for boiler combustion optimization and energy - saving environmental protection initiatives. In the automotive industry, it contributes to enhancing vehicle power performance. The equipment also plays a crucial role in waste incineration processes, steel cutting and welding operations, pharmaceutical product sealing, and the development of hydrogen - powered vehicles, demonstrating its versatility and significance in driving sustainable technological advancements.
9.Q&A:
Q: What are your main products?
A: Professional Manufacturer of HHO carbon cleaning machine, HHO boiler combustion supporting machine, HHO power device, HHO Welding Machine and HHO Cutting Machine.
Q: What is your terms of delivery?
A: EXW, FOB, CIF, FCA, etc.
Q: What's the MOQ for your production?
A: 1 set.
Q: What is an Oxyhydrogen HHO Generator Welder?
A:An Oxyhydrogen HHO Generator Welder is a specialized welding device that uses water as the primary raw material. Through an electrolysis process powered by electricity, it splits water molecules into hydrogen (H₂) and oxygen (O₂) gases. The hydrogen serves as the fuel, while the oxygen acts as the combustion - supporting agent. Once generated, the hydrogen - oxygen mixture is ignited by a dedicated torch, producing a high - temperature flame used for welding various materials.
Q: What safety features does it have?
Common safety features include anti - flashback devices that prevent the flame from traveling back into the gas supply lines, over - pressure sensors that automatically shut off the generator if the internal pressure exceeds safe levels, and water - level sensors that alert users when the water in the electrolysis chamber is too low to ensure proper operation and safety.
Q: Is your machine safe to use?
A: Our machine has 12 safety devices.
Q:Is it difficult to operate?
A:No, most Oxyhydrogen HHO Generator Welders are designed with user - friendly interfaces. They typically come with intuitive controls that make it easy for both novice and experienced welders to adjust settings such as gas flow and flame intensity. With a short training session, users can quickly learn to operate the equipment safely and efficiently.
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